Stabilized total ankle prosthesis

ABSTRACT

The present invention relates to a stabilized ankle prosthesis configured for use in patients with compromised soft tissue in the ankle. The prosthesis of the present invention is a two-component design comprising a stabilizing lip configured to constrain movement in the general direction of compromised soft tissue.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No.15/688,371, filed on Aug. 28, 2017, which is a continuation of U.S.patent application Ser. No. 13/674,504, filed on Nov. 12, 2012, theentireties of which are incorporated herein by reference for allpurposes.

BACKGROUND OF THE INVENTION

An ankle joint may become severely damaged and painful due to arthritisfrom prior ankle surgery, bone fracture, infection, osteoarthritis,posttraumatic osteoarthritis or rheumatoid arthritis, for example.Options for treating the injured ankle have included anti-inflammatoryand pain medications, braces, physical therapy, amputation, jointarthrodesis, and total ankle replacement.

In the past the main-stay of ankle arthrosis has been joint arthrodesis,due to the poor prosthetic survival rate of total ankle replacements.This is primarily due to the clinical results of early ankle designs.Therefore, arthrodesis has been the only choice for many surgeons andpatients. Arthrodesis improves stability and reduces pain, but alsoseverely inhibits normal function of the ankle joint. Although somepatients have very good results from ankle fusion, surrounding jointsabove and below the fusion may become arthritic and painful because thelack of ambulation places additional stress on these joints.

There have been numerous ankle joint replacement prostheses developedover the last 30 years. The Agility ankle is an example of an earlyimplant design. It is comprised of two components—one part is cementedto the tibia and the other part is cemented to the talus. An issue withthe design of the early ankle prostheses is that although they allow forsome dorsiflexion/plantarflexion motion, the articulation surfacesrestrict varus/valgus and rotation motions. Another problem surroundingearly implant designs is their reliance on the surrounding soft tissuesof the ankle to stabilize the implant. As a result, they are not wellsuited for implantation in individuals with compromised soft tissues.

Another example is the Salto Talaris ankle device, which is afixed-bearing ankle prosthesis. This two-component ankle system utilizesa conical talar component with two different radii of curvature and acurved groove in the sagittal plane. The medial radius is smaller thanthe lateral to allow equal tensioning of the collateral ligaments. Thetibial component is designed for a fixed insertion of a polyethylenebearing piece that is replaceable. Some issues with the fixed-bearingprostheses include high wear rate of the articulation surfaces,ambulatory constraint, and loosening of the implant.

Another ankle replacement device is the Scandanavian Total AnkleReplacement (STAR). In this device the tibial component is designed forless bone resection and has two parallel bars for insertion into thesubchondral bone. The talar component is meant to mimic the talar domeand has a central ridge for stabilization of a polyethylene piece. TheSTAR prosthesis inhibits inversion/eversion coupling withplantarflexion/dorsiflexion motion. This leads to straining andpotential damage to the deltoid ligaments on the medial side of theankle. Another issue with this device is edge loading, which puts agreat amount of stress on the ridge of the implant and results in theimplant retracting from the talus.

More modern designs have attempted to increase the range of motion whilemaintaining the integrity of the surrounding soft tissues of the ankle.For example, U.S. Pat. No. 7,625,409 discloses a prosthesis designed toallow full range of motion while minimizing edge loading and subsidence.However, this prosthesis fails to address the need for an implant foruse in patients with compromised soft tissues in the ankle.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows an anterior view of an ankle prosthesis according to anembodiment of the present invention;

FIG. 2 shows an anterior view of an ankle joint and surrounding softtissues;

FIG. 3 shows an anterior view of exemplary means of attachment of anankle prosthesis according to an embodiment of the present invention;

FIG. 4 shows a posterior view of an ankle prosthesis according to anembodiment of the present invention; and

FIG. 5 shows a medial view of an ankle prosthesis according to anembodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Although detailed embodiments of the present invention are disclosedherein, it is to be understood that the invention is not restricted tothe details of the embodiments. Many changes in design, composition,configuration and dimensions are possible without departing from thespirit and scope of the instant invention. Further, the figures are notnecessarily to scale. Some features may be exaggerated to show detailsof particular components. Specific structural and functional detailsdisclosed herein are not to be interpreted as limiting, but as an aidfor teaching one skilled in the art how to variously employ the presentinvention. Accordingly, it should be readily understood that theembodiments described and illustrated herein are illustrative only, andare not to be considered as limitations upon the scope of the presentinvention.

An ankle joint is a very complex joint having three motions that occursimultaneously: dorsiflexsion/plantarflexion, varus/valgus, andinternal/external rotation. In a healthy ankle, the ankle joint relieson soft tissues, including ligaments, to provide stability. Thesetissues include, for example, an anterior inferior tibiofibularligament, a calcaneal-fibular ligament, a posterior talo-fibularligament, a syndesmotic ligament, an anterior capsule of the ankle joint(which helps keep the ankle from anterior movement), and a deltoidligament. These soft tissues contribute to the overall function of theankle by ensuring joint stability.

In a healthy ankle these ligaments naturally stretch according tospecific ankle motions in order to keep the joint secure. It isdesirable that an ankle replacement prosthesis prevents stretching theseligaments beyond their natural range of motion. Further, because theankle joint absorbs a stress greater than four times the body's weightwith every step, an ankle replacement prosthesis ideally will be able towithstand the pressures associated with weight-bearing and motion.

In a patient with healthy soft tissue in the ankle, this tissue willprovide stability to a prosthesis. However, when the soft tissue iscompromised, a prosthesis can fail for various reasons, includinginstability. Therefore, there exists a need for an implant that providesambulation of the ankle joint similar to that of a natural ankle andthat remains stable when implanted in a patient with compromised softtissues.

An ankle prosthesis 1 of the present invention addresses these andadditional problems. Ankle prosthesis 1 of the present inventionprovides adequate range of motion for the primary degrees of freedom ofthe talar joint, including movement in a frontal plane and a sagittalplane. Additionally, ankle prosthesis 1 of the present inventionprovides stability for implantation into an ankle joint with compromisedsoft tissues by constraining movement in the general direction ofcompromised soft tissues.

As may be seen with reference to FIG. 2, the natural anatomy of a talusbone 3 has a bicondylar contour 5. The ankle prosthesis of the presentinvention comprises a talar component and a tibial component. In oneembodiment, the talar component mimics the natural anatomy of the talusbone and the tibial component comprises a complimentary contour. Inanother embodiment depicted in FIG. 1, the natural anatomy is mimickedin a reverse orientation, where a bicondylar contour is on a tibialcomponent 7 and a talar component 9 comprises a complimentary contour.

In one embodiment of the present invention, ankle prosthesis 1 comprisesa two-component design which is sufficiently sized to preventsubsidence. With reference to FIG. 1, ankle prosthesis 1 comprisestibial component 7 and talar component 9. Tibial component 7 isconfigured for attachment to a tibia 11. As may be seen in FIG. 3,tibial component 7 comprises an attachment surface 13 positioned on aproximal portion of tibial component 7 and an articulation surface 15positioned on a distal portion of tibial component 7, wherein at least aportion of attachment surface 13 is configured for attachment to tibia11. The attachment surface and the articulation surface of tibialcomponent 7 may comprise a unitary piece, or in an alternativeembodiment the surfaces may be two distinct units attached to oneanother by any suitable means of attachment.

Tibial component 7 may be attached to tibia 11 by any suitable means ofattachment, e.g., one or more screws or one or more rods. An exemplarymeans of attachment 17 may be seen with reference to FIG. 3. In oneembodiment, tibial component 7 functions as the “male” component ofankle prosthesis 1. For example, referring to FIGS. 1 and 3,articulation surface 15 of tibial component 7 comprises at least oneconvex contour 19 extending anteriorly-posteriorly on a medial portionof tibial component 7, at least one convex contour 21 extendinganteriorly-posteriorly on a lateral portion of tibial component 7, andat least one concave contour 23 extending anteriorly-posteriorly in asagittal plane of tibial component 7. In this embodiment, articulationsurface 15 comprises a bicondylar contour which mimics the naturalanatomy of the proximal portion of talus bone 3. Radii of curvature ofthe at least one convex contour 19 on the medial portion and the atleast one convex contour 21 on the lateral portion of articulationsurface 15 of tibial component 13 may be the same, or in an alternativeembodiment a radius of curvature of the medial portion may be greater,or in another embodiment a radius of curvature of the lateral portionmay be greater.

In an alternative embodiment, tibial component 7 functions as the“female” component of ankle prosthesis 1. In this embodimentarticulation surface 15 of tibial component 7 comprises at least oneconcave contour extending anteriorly-posteriorly on a medial portion oftibial component 7, at least one concave contour extendinganteriorly-posteriorly on a lateral portion of tibial component 7, andat least one convex contour extending anteriorly-posteriorly in asagittal plane of tibial component 7. In this embodiment, articulationsurface 15 comprises a contour which is complimentary to a bicondylarcontour. Radii of curvature of the at least one concave contour on themedial portion and the at least one concave contour on the lateralportion of articulation surface 15 of tibial component 13 may be thesame, or in an alternative embodiment a radius of curvature of themedial portion may be greater, or in another embodiment a radius ofcurvature of the lateral portion may be greater.

Complimentary talar component 9 is configured for attachment to talus 3.Talar component 9 comprises an attachment surface 25 on a distal portionof the component and an articulation surface 27 on a proximal side ofthe component. At least a portion of attachment surface 25 is configuredfor attachment to talus 3. The attachment surface and the articulationsurface of talar component 9 may comprise a unitary piece, or in analternative embodiment the surfaces may be two distinct units attachedto one another by any suitable means of attachment.

Talar component 9 may be attached to talus 3 by any suitable means ofattachment, e.g., one or more screws or one or more rods. An exemplarymeans of attachment 29 may be seen with reference to FIG. 3.Articulation surface 27 of talar component 9 is configured to complimentarticulation surface 15 of tibial component 7, and accordingly maycomprise the “female” or “male” component of ankle prosthesis 1depending on the configuration of tibial component 7. Articulationsurface 27 of talar component 9 comprises a contour for receivingarticulation surface 15 of tibial component 7. In one embodiment of thepresent invention in which talar component 9 comprises the “female”component of ankle prosthesis 1, articulation surface 27 of talarcomponent 9 has at least one concave contour 31 extendinganteriorly-posteriorly on a medial portion of talar component 9, atleast one concave contour 33 extending anteriorly-posteriorly on alateral portion of talar component 9, and at least one convex contour 35extending anteriorly-posteriorly on a sagittal plane of talar component9. Convex contour 35 is configured to compliment the at least oneconcave contour 23 on the sagittal plane of articulation surface 15 oftibial component 7. At least one concave contour 31 on medial portion ofarticulation surface 27 of talar component 9 is configured to complimentthe at least one convex contour 19 on the medial portion of articulationsurface 15 of tibial component 7 and the at least one concave contour 33on the lateral portion of articulation surface 27 of talar component 9is configured to compliment the at least one convex contour 21 on thelateral portion of articulation surface 15 of tibial component 7. Radiiof curvature of the at least one concave contour 31 on the medialportion of talar component 9 and the at least one concave contour 33 onthe lateral portion of talar component 9 may be the same, or in analternative embodiment a radius of curvature on the medial portion maybe greater, or in another embodiment a radius of curvature of thelateral portion may be greater.

In an alternative embodiment, talar component 9 comprises the “male”component of ankle prosthesis 1. In this embodiment, articulationsurface 27 of talar component 9 has at least one convex contourextending anteriorly-posteriorly on a medial portion of talar component9, at least one convex contour extending anteriorly-posteriorly on alateral portion of talar component 9, and at least one concave contourextending anteriorly-posteriorly on a sagittal plane of talar component9. Concave contour is configured to compliment the at least one convexcontour on the sagittal plane of articulation surface 15 of tibialcomponent 7. At least one convex contour on medial portion ofarticulation surface 27 of talar component 9 is configured to complimentthe at least one concave contour on the medial portion of articulationsurface 15 of tibial component 7, and the at least one convex contour onthe lateral portion of articulation surface 27 of talar component 9 isconfigured to compliment the at least one concave contour on the lateralportion of articulation surface 15 of tibial component 7. Radii ofcurvature of the at least one convex contour on the medial portion oftalar component 9 and the at least one convex contour 33 on the lateralportion of talar component 9 may be the same, or in an alternativeembodiment a radius of curvature on the medial portion may be greater,or in another embodiment a radius of curvature of the lateral portionmay be greater.

Articulation surface 15 of tibial component 7 and articulation surface27 of talar component 9 form an articulation interface 37. Congruence ofthe articulation surfaces is maintained in all positions of an anklejoint movement, including dorsiflexion/plantarflexion,inversion/eversion, and internal/external rotation.

In order to maintain congruence of the articulation surfaces ofprosthesis 1 when implanted in an ankle with compromised soft tissue,one embodiment of the present invention comprises a lip on the femalecomponent. The lip is configured to maintain congruence of thearticulation surfaces in patients having compromised soft tissues by atleast partially limiting mobility in a direction toward the compromisedsoft tissue. Congruence of the articulation surfaces may be maintainedwhen the articulation surfaces correspond to one another and are inagreement for each direction of motion.

In one embodiment of the present invention, a lip 39 is configured tostabilize prosthesis 1 when implanted in patients with compromised softtissues on a medial side of the ankle. For example, lip 39 may beconfigured for implantation in a patient with a compromised deltoidligament 41 (depicted in FIG. 2 with talar component 9 being the“female” component). In this embodiment, lip 39 comprises a raisedsurface on a medial edge 43 of articulation surface 27 of talarcomponent 9 such that the raised surface extends to a position which isin superior relation to a medial edge 45 of articulation surface 15 oftibial component 7. In this embodiment, the raised surface constrainsmovement in a medial direction, or eversion of the implant. In analternative embodiment in which tibial component 7 is the “female”component, the lip comprises a raised surface on a medial edge ofarticulation surface of tibial component 7 such that the raised surfaceextends to a position which is in inferior relation to a medial edge ofthe articulation surface of talar component 9 (not depicted).

In another embodiment of the present invention, the lip is configured tostabilize prosthesis 1 when implanted in patients with compromised softtissues on a lateral side of the ankle, such as a compromised anteriorinferior tibiofibular ligament 47 (depicted in FIG. 2), for example. Inthis embodiment, a lip 49 comprises a raised surface on a lateral edge51 of talar component 9 such that the raised surface extends to aposition which is in superior relation to a lateral edge 53 ofarticulation surface 15 of tibial component 7. In this embodiment, theraised surface constrains movement in a lateral direction, or inversionof the implant. In an alternative embodiment in which tibial component 7is the “female” component, the lip comprises a raised surface on alateral edge of articulation surface of tibial component 7 such that theraised surface extends to a position which is in inferior relation to alateral edge of the articulation surface of talar component 9 (notdepicted).

In another embodiment, prosthesis 1 is provided for implantation inpatients with compromised soft tissues on both the medial and lateralsides of the ankle. In this embodiment, the lip comprises a first raisedsurface 39 on medial edge 43 of talar component 9 such that the raisedsurface extends to a position which is in superior relation to medialedge 45 of articulation surface 15 of tibial component 7 and a secondraised surface 49 on lateral edge 51 of talar component 9 such that theraised surface extends to a position which is in superior relation tolateral edge 53 of articulation surface 15 of tibial component 7. Inthis embodiment, varus/valgus freedom of movement is constrained, butthere is freedom of movement for dorsiflexion/plantarflexion. In analternative embodiment, tibial component 7 is the “female” component andcomprises the lip.

With reference to FIGS. 4 and 5, in another embodiment prosthesis 1 isprovided for implantation in patients with compromised soft tissue on aposterior side of the ankle. In this embodiment, the lip comprises araised surface (see FIG. 5) on a posterior edge 55 of talar component 9such that the raised surface extends to a position which is in superiorrelation to a posterior edge 57 of articulation surface 15 of tibialcomponent 7. In this embodiment, posterior displacement of tibialcomponent 7 is prevented. In an alternative embodiment, tibial component7 is the “female” component and comprises the lip to prevent posteriordisplacement of talar component 9.

The lip may also be configured for implantation in patients withcompromised soft tissue on an anterior side of the ankle. In thisembodiment, the lip comprises a raised surface (see FIG. 5) on ananterior edge of talar component 9 such that the raised surface extendsto a position which is in superior relation to an anterior edge ofarticulation surface 15 of tibial component 7. In this embodiment,anterior displacement of tibial component 7 is prevented. In analternative embodiment, tibial component 7 is the “female” component andcomprises the lip to prevent anterior displacement of talar component 9.

In another embodiment, prosthesis 1 is provided for implantation inpatients with compromised soft tissue such that stabilization of theimplant and constraint of movement is necessary in more than onedirection of mobility. The lip comprises a raised surface (not shown)extending from medial edge 43 of articulation surface 27 of talarcomponent 9 posteriorly curving to lateral edge 51 of articulationsurface 27 of talar component 9 and continuing around returning tomedial edge 43. The lip extends to a position which is in superiorrelation to articulation surface 15 of tibial component 7. In thisconfiguration, the lip comprises a general cup-like contour providingstabile implantation in patients with more severe soft tissueimpairment. In an alternative embodiment, tibial component 7 is the“female” component and comprises the cup-like lip.

Another consideration for providing a successful total ankle replacementprosthesis is the material or materials of construction. In order toreduce wearing of the components, and therefore failure of theprosthesis, it is desirable to use a material, or a combination ofmaterials, which create minimal friction between the two components.Suitable materials include those which minimize friction and resultantwear of the articulation surfaces. Some exemplary materials include ametal, a polymer, or a ceramic material. However, other suitablematerials are contemplated within the spirit and scope of the presentinvention. In one embodiment of the present invention, articulationsurface 15 of tibial component 7 is comprised of a first material andarticulation surface 27 of talar component 9 is comprised of a secondmaterial. The first material and the second material may besubstantially the same. In an alternative embodiment, the first andsecond material are substantially different. Further, tibial componentand talar component are each comprised of an attachment surface and anarticulation surface. The articulation surface and attachment surface oftibial component 7 may comprise materials which are substantially thesame, or in an alternative embodiment the surfaces may comprisematerials which are substantially different. Likewise, the articulationsurface and attachment surface of talar component 9 may comprisematerials which are substantially the same, or in an alternativeembodiment the surfaces may comprise materials which are substantiallydifferent.

Additionally, it may be desirable to use a material which promotesosseointegration, so that a direct interface between attachment surface25 of talar component 9 and talus 3, and in between attachment surface13 of tibial component 7 and tibia 11, are formed. To this end, oneembodiment of the present invention comprises a material of constructionwhich promotes osseointegration. For example, the material may comprisepores into which osteoblasts and supporting tissues can migrate.

What is claimed is:
 1. An ankle prosthesis comprising: a tibialcomponent configured for attachment to a tibia, including an attachmentsurface on a proximal portion, an articulation surface on a distalportion, and at least one side extending between the proximal portionand the distal portion, the at least one side tapering inward toward theattachment surface, the at least one side and the attachment surfaceadapted to fit into a recess formed in a resected tibia, thearticulation surface being wider than the attachment surface, whereinthe tibial component further includes a first raised surface on aposterior edge, wherein the first raised surface is configured to beinferior in relation to an articulation surface of a talar component tolimit posterior displacement of the talar component and a second raisedsurface on an anterior edge of the tibial component, wherein the secondraised surface is configured to be inferior in relation to thearticulation surface of the talar component to limit anteriordisplacement of the talar component; the talar component configured forattachment to a talus, comprising an attachment surface on a distalportion and the articulation surface on a proximal portion; wherein thearticulation surface of the talar component comprises a medial portionand a lateral portion, the medial portion having a first convex contour,the lateral portion having a second convex contour, wherein a firstconcave contour is located between the first and second convex contours;wherein the articulation surface of the tibial component comprises amedial portion and a lateral portion, the medial portion having a secondconcave contour, the lateral portion having a third concave contourwherein a third convex contour is located between the second and thirdconcave contours, and the articulation surface of the talar component isconfigured to complement the articulation surface of the tibialcomponent.
 2. The ankle prosthesis of claim 1, wherein the tibialcomponent includes a third raised surface on the medial portion, andwherein the third raised surface is configured to be inferior inrelation to the articulation surface of the talar component andconfigured to limit eversion.
 3. The ankle prosthesis of claim 1,wherein the tibial component includes a third raised surface on thelateral portion, and wherein the third raised surface is configured tobe inferior in relation to the articulation surface of the talarcomponent and to limit inversion.
 4. The ankle prosthesis of claim 1,wherein the tibial component includes a third raised surface on themedial portion, and wherein the third raised surface on the medialportion is configured to be inferior in relation to the articulationsurface of the talar component to limit eversion, and the tibialcomponent further includes a fourth raised surface on the lateralportion, and wherein the fourth raised surface on the lateral portion isconfigured to be inferior in relation to the articulation surface of thetalar component and is configured to limit inversion.
 5. The ankleprosthesis of claim 1, wherein the articulation surface of the tibialcomponent is comprised of a first material and the articulation surfaceof the talar component is comprised of a second material, wherein thefirst and second material are different.
 6. The ankle prosthesis ofclaim 1, wherein the proximal portion of the tibial component is convexand shaped to fit a concave opening formed in the tibia.
 7. An ankleprosthesis comprising: a tibial component configured for attachment to atibia, comprising an attachment surface on a proximal portion and anarticulation surface on a distal portion, with at least one sideextending between a proximal portion and a distal portion, the at leastone side tapering inward toward the attachment surface, the at least oneside and the attachment surface adapted to fit into a recess in aresected tibia, the articulation surface being wider than the attachmentsurface, a talar component comprising a proximal portion and a distalportion, wherein: the proximal portion of the talar component has anarticulation surface and a trapezoid-shaped projection opposite thearticulation surface, the distal portion of the talar component has anattachment surface configured for attachment to a talus, the distalportion of the talar component having a trapezoid-shaped groove oppositethe attachment surface, the trapezoid-shaped groove configured toslidably receive the trapezoid-shaped projection of the proximal portionof the talar component, wherein the talar component includes a firstraised surface on a medial portion, wherein the first raised surface isconfigured to be superior in relation to the articulation surface of thetibial component to limit eversion and the talar component furtherincludes a second raised surface on a lateral portion, wherein thesecond raised surface is configured to be superior in relation to thearticulation surface of the tibial component and is configured to limitinversion wherein the articulation surface of the talar component isconfigured to complement the articulation surface of the tibialcomponent.
 8. The ankle prosthesis of claim 7, wherein the articulationsurface of the talar component comprises a first material, theattachment surface of the talar component comprises a second material,and the first material and second material are different.